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troller platform targeted to replace the mid-range S7-300 family
immediately and, in time, will replace the high-end S7-400 controller family. In the conservative automation markets, generation changes like this
are indeed rare. The S7 succeeded the SIMATIC S5 after 17 years, but the
two platforms were still sold in parallel to existing customers for many
years after that, resulting in net lifetime of over 25 years for the S5.
The new S7 hardware is an opportunity for Siemens to take a great leap
forward not just in speed, but also in other areas like integrated diagnostics
resulting from more intelligent hardware and peripheral devices.
Self-
diagnosing hardware cuts downtime and increases equipment availability
by speeding maintenance. But a lesser-understood benefit is the savings in
engineering time when in-context diagnostic information is made available
by the system for display or evaluation, saving users the trouble of
programming custom routines to access this information.
Intelligence built into hardware is a
prerequisite for a well-integrated
engineering environment.
Intelligence built into hardware is also a prerequisite
for
a
Siemens
well-integrated
launched
its
engineering
TIA
Portal
environment.
engineering
framework two years ago, and has now updated it
with additional functions and support for the S7-1500.
The new S7 platform now integrates motion control right in the PLC. While
other suppliers have offered this for many years, Siemens developed and
promoted a second platform called SIMOTION as its primary platform for
motion-intensive applications. Standard PLCs offered basic motion control
via "technology modules, but the integration with logic wasn't as tight as it
could have been. With the S7-1500, the PLC itself now takes care of planning and executing motion commands and sending motion data via
Profinet directly to the drives. One big advantage of integrated motion is
that is reduces the system parts count by eliminating expensive and spacehogging technology modules. Siemens has stated that the integrated motion in the S7-1500 will be kept at the "basic" level and that SIMOTION will
remain the controller of choice for complex motion tasks. That may disappoint some machine builders that prefer a PLC as their primary controller.
Few suppliers offer both PLC and DCS controllers that use the same hardware. Exceptions include B&R, Rockwell Automation, and Siemens. In
these cases, the engineering tool used makes it a PLC or DCS.
While
Siemens isn't ready yet to talk about future hardware platforms for its PCS-
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2013